Analyze

Sdr Analysis of Surface Topography

Characterize a scratch, impact, or surface anomaly to guide your decisions.

A visible mark is not sufficient to describe the surface relief or assess its technical significance. Three-dimensional observation and complementary parameters, particularly Sdr, allow for the characterization of anomalies and the comparison of different surface states.

The Stakes

What the Analysis Provides

01

Investigate Without Cutting the Equipment

Locally reproduce the microtopography of an accessible area using a replica, without taking a metal coupon, when the method is suitable for the surface being studied.

02

Characterize & Compare

Analyze a scratch, impact, or irregularity, and also distinguish between surfaces with comparable Ra values but different topographies.

03

Aid Decision-Making

Provide objective data to evaluate whether the observed condition requires monitoring, further investigation, or intervention.

Your need

When to Analyze Topography?

When a scratch, impact, or anomaly appears on equipment, Technochim can study its microtopography directly or, when conditions permit, from a surface replica. This approach allows for local examination of the relief without cutting a metal coupon.

The Sdr (developed interfacial area ratio), combined with Ra and three-dimensional observation, provides complementary quantitative information on the relief. It allows for the characterization of an anomaly, objective comparison of different surface states, and documentation of their evolution, particularly before and after electropolishing.

The choice between direct measurement and replica depends on the accessibility of the area, the surface condition, and the chosen method. Results are interpreted considering measurement conditions and, when a replica is used, its reproduction fidelity.

Our Approach

Analyze Topography Without Taking a Coupon

For a tank, piping, or installed equipment, taking a replica can allow for local study of the relief without cutting the equipment.

Technochim then examines the replica in the laboratory and compares the results with the material, initial state, and surface use. The preparation, fidelity, and limitations of the replica are considered in the interpretation.

01

Identify the Area

The scratch, impact, or anomalous area is located. A representative zone is selected to answer the posed question.

02

Take the Impression

A suitable replication material is applied to the surface to reproduce its microrelief. After setting, the replica is removed.

This method avoids cutting and removing a metal coupon. Preparation and removal conditions are defined to preserve the surface characteristics to be analyzed.

03

Analyze in 3D

The replica is examined in the Technochim laboratory using appropriate three-dimensional characterization tools.

Topographic acquisition allows for visualization and quantification of the relief to extract relevant parameters, including Sdr when the chosen method permits.

04

Compare & Interpret

Results are cross-referenced with other available information: Ra, Sdr, 3D topography, material, initial state, location, treatment performed, and surface function.

The objective is not merely to obtain a value, but to understand what the topography reveals about the surface condition and the potential effect of the treatment.

Understanding SDR

Extract Information, Not Material

Area to examine → Impression → Replica → 3D Microscopy → Characterization → Interpretation

Ra and Sdr Do Not Measure the Same Thing

Ra characterizes the average roughness calculated from
a surface profile.

The Sdr (developed interfacial area ratio)
is a three-dimensional surface parameter that quantifies,
as a percentage, the increase in area due to the measured
relief compared to the projected area.
It thus provides complementary information to
roughness parameters calculated from a profile.

Two surfaces can therefore have a comparable Ra
while having very different reliefs.

Ra → profile reading.

Sdr → reading of the surface
development in 3D.

Sdr is most meaningful when interpreted
with roughness parameters and 3D observation
of the surface.

This information is complementary and allows
for a more complete understanding of the surface condition.

Same Ra, Different Topographies

Two surfaces can exhibit a similar Ra value
while the shape, distribution, and organization
of their reliefs differ.

This is particularly relevant when comparing surfaces
obtained by different processes.

Mechanical polishing acts by abrasion on the surface.

Electropolishing acts by controlled electrochemical
dissolution.

With comparable Ra, these two processes can therefore lead
to different microtopographies.


3D observation and Sdr enable an objective assessment of
this difference beyond a single average
roughness value.

Investigate an Anomaly Without Taking a Coupon

On pharmaceutical or critical equipment,
removing a piece of metal to analyze a scratch,
impact, or anomaly can be impossible
or disproportionate.

When suitable, taking a replica allows
for local reproduction of the microtopography
without cutting the equipment or removing metallic material.

Preparation and removal conditions
and reproduction fidelity are taken into account.

This approach provides objective elements
to determine if an anomaly requires monitoring,
further investigation, or intervention.

Using Sdr to Objectively Assess the Topographic Quality of a Treatment

Sdr complements roughness parameters and
three-dimensional observation by quantifying
the additional area related to a surface’s relief.


Comparing measurements before and after treatment
highlights changes in
microtopography and provides an objective assessment of the resulting
finish quality, particularly after electropolishing.

Combined with a controlled measurement protocol,
Sdr thus constitutes a relevant indicator
for documenting results, comparing different
finishes, and verifying the achievement of topographic
objectives defined with the client.

Interpretation takes into account the material,
initial state, measurement conditions,
and desired function.
Other functional performances are evaluated,
when necessary, by appropriate complementary controls.

Fields of Application

Scratches & Impacts

Surface Anomalies

Comparison of Finishes

Mechanical Polishing

Electropolishing

Characterization Before/After Treatment

Process Development

Additive Manufacturing

Technochim expertise

Measure the Surface to Understand What It Reveals

Technochim has its own analysis laboratory, equipped with a Keyence 3D microscope and an interferometer, allowing for observation and topographic characterization of surfaces according to chosen methods.

However, our expertise does not lie solely in measurement. Our knowledge of materials and mechanical, chemical, and electrochemical treatments allows us to link the results to the process that generated the surface, the observed anomaly, and the desired objective.

Observe → Replicate if necessary → Measure → Visualize → Interpret → Decide

To Complement Your Analysis

Measure surface characteristics according to your application’s criteria and requirements.
Frame the situation and prioritize the investigations and actions to undertake.
Understand the indicators used to characterize roughness and topography.

Present Your Surface Problem to Us

Specify your equipment, material, observed anomaly, its location, and your installation constraints.

These elements will allow us to prepare a technical discussion with Technochim.